As a professional sewer, everyone should need to know calculating method to find the thread usage for the particular clothing. Using only the mathematics, it is little bit difficult to find how much amounts of thread you need for a specific cloth. This is why it is highly recommended to use the reliable guide with the chart of the different thread colors you need for stitching. At the same time, different stitching styles, wastage and also the tensions due to the pulling out and also rework all add to the end result.
Start estimating thread usage:
In order to get the information on how much thread will be used for the clothing, you need to follow these steps including,
- First of all, you have to start by using two ply and also stitching the 10 x 10 area on your selected material. It is no matter how many stitches to the inch you are working. It is better calculating the thread usage with how may stitches you are going to make per inch. It will totally generate hundred stitches.
- In the next step, you have to look at the straightforward length of floss already used. For example, if it was 25 inches, every stitch will take 25/100 inches = 0.25 inches of floss on average. This measurement is assuming the ideal stitching and there is no waste. It is basically the inches per stitch value. It is the common thread usage measurement for the 100 inches. You can start the whole calculation by multiplying that by the amount of stitches of the specific color in your chart. At the same time, you have to probably increase some of the measurement to the account for the cut ends, wastage, rework and etc.
Guide to calculate the thread usage:
According to the different factors including style of the clothing, length, additional style preferences and all other needs of the clothing, the thread consumption will be varied from one cloth to another. When the individuals are in need of calculating the amount of thread consumption in the particular clothing, there are generally two methods available such as,
- By measuring the real amount of the thread consumed
- Through the calculation using the thread consumption ratios
In order to make the measurement of actual thread consumption, first of all you have to find the specific length of the thread and calculate its ratio regarding the thread consumed in the total closure/seam. You can get the thread consumption ratio by actually dividing the amount of used thread by the closure or seam length.
When you are multiplying this factor times with the total seam length, you can easily determine the overall thread consumption for the clothing. Commonly in all types of clothing, 10 to 15 % of thread will be wasted due to the different conditions like thread breakage, machine running, repairs and etc. By following this simple procedure, you can easily calculate the actual thread consumption for the various stitching operations in the clothes.
Whether you are running a garment factory with the several numbers of sewing machines or you have a single sewing machine for your personal use, proper maintenance is really very important to everyone. At many instances, your machine will get faults and go down in the performance of stitching. Maximum number of faults with your factory or home based sewing machine are arise based on the quality of clothing you are going to stitch on. There are commonly 8 types of sewing faults occurred in most of the cases and there are easy ways to find such faults to simply recover back your machine to get the best running condition.
General sewing machine faults:
The different types of problems arise with your sewing machine during a process of stitching the clothes include,
- Unbalance stitch
- Skipped stitches
- Variable stitch density
- Staggered stitch
- Needle thread breakage
- Seam puckering
- Thread fusing when your sewing machine stops
- Bobbin or looper thread breakage
When you are experiencing the skipped stitches, you can find this fault by checking out the hook or looper. If there is any failure of looper or hook and the needle to enter into the loop at the correct time, this skipped stitches fault will occur. At this situation, you can examine the timing and setting between the looper or hook and the needle. If there is incorrect tension of the sewing thread, you will get the fault of unbalance stitch. The sewers can easily discover this fault by examining the sewing thread tension. In order to get rid of this problem, you have to change the thread tension settings in a proper manner. Staggered stitch fault will happen due to the deflection of the needle or wrong needle point. To find this fault, everyone is suggested to check out the size of your needle. If it is found that needle deflection is a cause, you can change the size of the needle otherwise you have to completely change the new needle to get the best stitches.
Other faults to find with remedies:
During the sewing process, you will get the variable stitch density fault due to the incorrect unwinding of the thread. Once you have found this fault, first you have to change the position of the thread guide which has to be 2.5 times higher than the thread package position. In most of the causes, the sewers can’t find a cause for the seam puckering fault experienced with their sewing machine. When you are getting this problem, you can examine the thread tension in your machine. If there is higher thread tension, then you have to lower it to get the correct stitches. Thread breakage problem in the looper or bobbin will be occurred because of the wrong winding of threads on the bobbin or higher tension to the threads in the bobbin. To solve this fault, the sewers should have to correct the proper wining of threads and adjust to the bobbin threads.
Different people are dealing with the various problems and struck with their sewing machines often because of the various issues. If you have a problematic sewing machine at home and looking for the steps to fix your broken sewing machine, here are the necessary steps and tips suggested by the experts. Even though you have purchased a sewing machine with the good running condition, it would stitch the cloth well in one minute and give you unwanted problems in the next minute. Some of the sewing machine users often get this experience of broken sewing machine and some of them are not getting it frequently. Once you have corrected a problem, it will start running fine for only shorter period of time but not for long.
Fixing broken sewing machine:
Sometimes, the sewing machine will get the problems to seem broken so that everyone is highly recommended to learn how to fix the problems of your sewing machine. The following are the different sewing machine problems and the regarding solutions to fix them.
- The locked up sewing machine – When the users are sewing the different clothes for a long time, your sewing machine will get sudden break down and you hear a clunk like sound. At the same time, you can get 3 beep sounds along with the humming sound while the needle stops moving. It is occurred mainly due to the dispositioning of the needles during the longer time of usage. At this situation, the sewers are highly recommended to gently push the pedal foot again to remove something below in the downward bobbin area. Then, you have to turn the hand wheel both backward and forward slightly to correct it.
- Bobbin not wind correctly – According to the type and size of the machine, you have to put the correct and suitable type of bobbin in the bobbin case. When you are using the inappropriate bobbin in your machine, it will quickly lock up anytime and give you many problems during the sewing activities. At this time, you should need to take out bobbin and put it on the winder shaft in order to wind more thread onto it.
Other sewing machine fixing solutions:
- Thread continued breaking and coming out of machine needle – When the sewers are encountering this problem, first you have to look at the bobbin area in order to make sure whether everything is perfect or not. You have to re-thread the machine needle and put the bobbin to the normal position to try again.
- Machine is running but needle wouldn’t move – After re-threading your machine, sometimes you will get this most common problem with your sewing machine. At this situation, you have to put a pressure foot down. If it is not good, you can move a pressure foot up and down again to readjust the pressure of the needle for making it properly move from both the bobbin and the additional thread to make the stitches on the clothes.